Module 13 · Lesson 3

Process Fault Diagnosis

Use cause-and-effect thinking across the treatment process.

Learning Outcomes

  • Explain the process or equipment involved.
  • Recognise key operating conditions and hazards.
  • Use trends, checks and records to support decisions.
  • Identify when escalation is required.

Why It Matters

Use cause-and-effect thinking across the treatment process.

Reliable wastewater treatment depends on stable biology, dependable equipment, good monitoring and prompt response to change.

Practical Method

  1. Observe. Check flows, levels, alarms, odour, solids and equipment condition.
  2. Compare. Review operating targets, trends and recent changes.
  3. Verify. Confirm instruments, samples and mechanical status.
  4. Act safely. Follow approved procedures and make only authorised adjustments.
  5. Record and escalate. Document findings, actions and unresolved risk.
Ian's practical tip: Wastewater problems often start upstream. Always check collection, loading and recent events before adjusting the process.

Practice Task

Create a one-page operating note for this topic showing the normal condition, warning signs, checks, safe actions and escalation point.

Lesson Checklist

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