Module 13 · Lesson 3

Reports, KPIs and dashboards

Build trustworthy operational reports for runtime, energy, flow, production, downtime and efficiency.

Learning outcomes

  • Explain the key principles of reports, kpis and dashboards.
  • Carry out a structured practical check or configuration task.
  • Recognise common faults, risks and evidence needed for diagnosis.

Before you begin

Defined business rules and validated source tags.

Safety: Use site procedures, approved test equipment and competent supervision. Never bypass a protection or interlock without formal control.

Step-by-step learning

  1. Define each KPI with exact source, time boundary and calculation.
  2. Handle missing, bad-quality and reset values explicitly.
  3. Validate totals against independent records.
  4. Present context and limits, not only a single attractive number.
Ian's practical tips:
  • Agree on the formula before building the dashboard.
  • A KPI should support a decision, not simply fill screen space.

Fault-finding questions

  • What should be happening, and what evidence proves it?
  • Where is the last known correct signal, voltage, state or process condition?
  • What changed immediately before the fault?
  • Can the system be divided into smaller testable sections?

Practical activity

Create a one-page test record for this lesson. Include expected values, measured results, equipment used, risks controlled, defects found and the final proven condition.

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