Learning outcomes
- Explain the key principles of pump commissioning and performance testing.
- Carry out a structured practical check or configuration task.
- Recognise common faults, risks and evidence needed for diagnosis.
Module 4 · Lesson 3
Pump commissioning and performance testing
Commission pumps safely and prove rotation, priming, flow, pressure, vibration and controls.
Before you begin
Commissioning sheet, calibrated instruments and manufacturer instructions.
Safety: Use site procedures, approved test equipment and competent supervision. Never bypass a protection or interlock without formal control.
Step-by-step learning
- Verify installation, valves, lubrication, guards, alignment and priming.
- Bump-test rotation under controlled conditions.
- Start with the correct valve position and watch pressure, flow, current and vibration.
- Record a baseline operating point for future maintenance comparisons.
Ian's practical tips:
- Never run a centrifugal pump dry unless the manufacturer explicitly permits it.
- Baseline records turn future fault finding from guesswork into comparison.
Fault-finding questions
- What should be happening, and what evidence proves it?
- Where is the last known correct signal, voltage, state or process condition?
- What changed immediately before the fault?
- Can the system be divided into smaller testable sections?
Practical activity
Create a one-page test record for this lesson. Include expected values, measured results, equipment used, risks controlled, defects found and the final proven condition.